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Welcome to The Honda XL Board!

"Go soothingly on the grease mud, as there lurks the skid demon!"



 
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Title: XL600R
  
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brucifer
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(Date Posted:06/10/2006 9:14 PM)

Hey all! There hasn't been much action on this thread for a while so I figured I'd ramble a little about my '84 XL600R. As some of you may know, I bought this bike off ebay several months ago. Pretty nice shape but missing a few parts, skid plate, intake boot clamps and the correct front brake hose assembly come to mind.It has a Supertrapp muffler installed as well. It has always ran lean especially just off idle, coughing back through the carbs. These things come lean from the factory,especially the CA. models and with a higher flowing muffler, leaner yet. By the way it was acting, I new there hadn't been the proper jets installed when whoever installed the muffler. I pulled the carbs off andsure enough, stock jets. Now the manual shows adjustable needles but these aren't. So I scrounged around the shop and found the smallest flat washer I could then ground down the diameter to fit within the confines of the slide and installed it under the needle. The thickness of the washer was such as to raise the needle about 1.5 to 2 clip positions, had it been adjustable.[ Only the left carb as it controls the idle. ]Now it idles excellent and no more coughing or hesitation. It is still very lean on top [ wide open ] so next is bigger main jets. Of course I'll have to re-adjust the needle again once I install the jets.I'm planning many mods to this bike [ piston, cam etc. ]and I'll report in when each step is achieved and the result. Bruce

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'06 Buell Ulysses 01 XR650R 75 XL350 84 XL600R 86 TT600 77 XT500

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brucifer
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(Date Posted:06/25/2006 4:40 AM)

Well, I installed #122 mains up from the stock #118s. Big difference in the mid to upper throttle openings. Throttle response is greatly improved. Still a tad lean at wide open. Clutch seems to be slipping a bit at WOT now as well. Idle quality seems to be fine. Bruce

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'06 Buell Ulysses 01 XR650R 75 XL350 84 XL600R 86 TT600 77 XT500

martinfan30
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(Date Posted:06/28/2006 9:40 AM)

hey brucifer! long time no talk(from any one!). are your intake boots cracked? how about tight intake valves? im sure youve thought of this, but just thought id chime in. anyhow looking forward to hearing your progress on your 600. later.
brucifer
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(Date Posted:06/30/2006 4:17 AM)

Hey Martinfan, hows everything? Intake boots are fine. Haven't checked the valves yet but that's on my list.

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'06 Buell Ulysses 01 XR650R 75 XL350 84 XL600R 86 TT600 77 XT500

rsstom
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(Date Posted:08/08/2006 4:23 AM)

The XR has those adjustable needles.  They're pretty handy.  Don't recall how much they were though?

Are you going to use a big-bore? 

I have an 87 XL600 and considered it.   

brucifer
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(Date Posted:08/08/2006 5:24 PM)

I didn't even think about the XR needles. I'll have to look into those. Yes I'm going for a big bore kit. Not sure what size yet. Haven't been playing around with the XL lately as I've been busy on the TT600. Bruce.

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'06 Buell Ulysses 01 XR650R 75 XL350 84 XL600R 86 TT600 77 XT500

LandSharkGT
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(Date Posted:09/16/2006 2:48 AM)

Thanx for the heads up on the mods for the XL600R!!!!!
brucifer
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(Date Posted:02/26/2007 7:13 AM)

Well, haven't been here for a while. Here's an update on the 'ol XL. Sunday I was just gonna install some new clutch plates and a new oil pump but it turned out not to be that easy. As I was loosening the clutch pack bolts I noticed the entire basket was moving, not in and out but up and down as well as side to side. Uh-Oh. Closer inspection revealed a bad bearing on the transmission shaft. Of course it's on the inside of the main cases. Out came the engine. Well, several weeks ago I bought a complete bottom end off ebay and it seems to be a tight usable unit. Also bought a 1mm over Wiseco 11-1 piston off ebay. Good to go there. Took the head to work to clean and glass bead and it's cracked between one exhaust valve and the plug hole. I already had a head here (you guessed it) I bought off ebay that will work just fine. The combustion chamber is in very nice shape. I'm also going to install a Megacycle cam and the correct springs (also ebay items) during this build. Unfortunately the head I"ll be using has smaller valves than the cracked one. I thought they all had the same size valves but maybe this one is a very early one or something. At any rate, I"ll be doing some port work on it. This bike has no choice than to make way more power than it had. Given everything I found wrong with it, it's hard to believe it ran as good as it did. Bruce

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'06 Buell Ulysses 01 XR650R 75 XL350 84 XL600R 86 TT600 77 XT500

swytak
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