http://xlboard.aimoo.comAimoo CityAimooen-USAimoo http://xlboard.aimoo.com/category/My-new-XL600R-has-starting-issues-when-cold-1-1665567.html dutchbike 2009-11-16 13:43:48.717 XL 500 + Hi All,A month ago I picked up a '86 xl600r with 9K miles. It's pretty and runs fantastic....when warm. When cold, it's a beast! I know these bikes have a character when cold, but this is not good.I know the starting tricks on the bike and when warm, the bikes starts with a single, easy kick (when d http://xlboard.aimoo.com/category/Hello-from-Oregon-1-1664952.html Torino68 2009-11-15 13:50:17.78 XL 500 + I just found this site.  Looks great, full of good information.I just bought my 81 XL500s.  After a little cleaning it seems to run pretty well.  The tail light doesn't come on though.  The bulb looks good.  All the other lights are working fine.  I looked inside the he http://xlboard.aimoo.com/category/709-X-L500-S-1-1663940.html donkypunch 2009-11-14 11:26:50.56 XL 500 + i have a 79 xl5oos and i am having some trouble, the bike has sat for a bout fifteen years and only started once  a year, well here it is.the bike will kick over just fine but i cant get it to change gears it seams to be stuck in first gear, the cluch seems to be working because if i hold it in http://xlboard.aimoo.com/category/1984-XL600r-timing-chain-1-1654889.html Metallifornia 2009-11-03 22:07:32.56 XL 500 + Anyone know where I can get a 1984 XL600r timing chain??-Brian http://xlboard.aimoo.com/category/I-pushed-it-for-miles-1-1653037.html dutch105 2009-11-15 01:50:53.513 XL 500 + HI folks,hailing from newfoundland, canada here.  I have got myself a 1981 xl500s in cherry shape.The fellow who had it was only the 2nd owner and he never used the bike much in the last years.  I took it for a test ride and it all seemed fine so I took the papers from him and loaded this http://xlboard.aimoo.com/category/Help-rev-problems-1-1641751.html xport 2009-10-18 18:41:22.903 XL 500 + Need help. just got a 1984 xl500r but there is a problem with the throttle, when you release the throttle the  bike still rev"s on and then eventually it goes back to idling speed.The rev"s stay high for about 5 seconds before setttling to idling speed.   http://xlboard.aimoo.com/category/NEWBIE-TO-XL500-1-1638218.html PAXL500 2009-10-31 23:31:33.527 XL 500 + hello ive got a 1979 xl500s. i got the bike cheap, it didnt run. so i rebuilt the carb, pulled the motor and checked the timing. it was way out. so i retimed the bike. reinstalled motor and first kick it was alive. after running for about 1 hour i shut it off. i atempted to restart the bike it http://xlboard.aimoo.com/category/1979-Honda-XL-500-Tail-Brake-light-1-1633432.html xl500s 2009-10-21 00:04:20.543 XL 500 + How do I connect a brake light/Tail light with out the battery? I tried to hook it up to headlight wires it worked for at first then blew the bulb. http://xlboard.aimoo.com/category/Just-bought-XL-600-R-1986-1-1624925.html dutchbike 2009-10-05 01:55:58.17 XL 500 + Hi All,Just a few hours ago I became the proud owner of a Honda XL600R from 1987 with 9k miles. I've owned a bike once before but that's a long time ago. Feels good to be back:)! I realize I should have probably spent more time checking into the technical details of this model before I bought it, bu http://xlboard.aimoo.com/category/1981-XL500s-Tank-Decals-1-1616014.html dietdewdrinker 2009-10-07 02:05:37.967 XL 500 + Hey all,  new to the XL Forum.  Alot of great info!  I'm reviving an '81 XL500s.  Great old bike, one owner, 3800 miles, sat in a shed 5 years, rough shape, not running when I brought it home, but all there.  Replaced stator, CDI, Voltage regulator, coil and finall http://xlboard.aimoo.com/category/Spark-Problem-1-1613466.html Finnmerchant 2009-09-16 01:32:30.437 XL 500 + My XL600R 84 wont start, there is a spark but it wont start, not even any signs of it. However i dont know how big the spark should be since i dont have anything to compare with. whats the best thing to check,? something with the CDI? http://xlboard.aimoo.com/category/what-to-do-with-a-complete-xl-500-1982-1-1609350.html realitychecker 2009-09-14 08:09:17.08 XL 500 + I have a XL 500 1982 project that I need to get rid of, It had a cam problem so I bought a new one, checked the crank for run out and it was about .010" so I sent it out and had it trued and welded, it had a problem with the teeth on the countershaft so I bought and installed a new shaft, I also got http://xlboard.aimoo.com/category/Oil-in-the-rotor-1-1606461.html Finnmerchant 2009-09-11 10:56:28.97 XL 500 + Is there supposed to be oil in the rotor housing? in an xl600r 84? there is oil channels and everything.. http://xlboard.aimoo.com/category/New-member-1-1600750.html Jim5_0 2009-09-01 21:15:19.613 XL 500 +      Hello All,  I thought that I'd better introduce myself and my history of XL500S ownership.      I guess my love of these bikes started around 1984 when I had a Suzuki TS125. The TS's engine gave up the ghost so with the egging on of one of my ma http://xlboard.aimoo.com/category/XR250-RFVC-camshaft-in-84-XR500-engine-1-1599587.html TajMan 2009-08-31 23:01:37.05 XL 500 + I was wondering if an 84-95 XR250 RFVC engine's camshaft would fit and run in an 84 XR500R with the RFVC engine? http://xlboard.aimoo.com/category/HL-500s-won-t-start-1-1595790.html luc01as 2009-09-03 12:28:30.227 XL 500 + HI XL Maniacs !I  have some problem with my XL 500s PD01 engine. Few days on ride engine dead.When I want to start , I can`t , one thing is shot in carb not in exhaust, but in carb. Spark is good, gas is going on piston, but engine is silent. I bought some parts like CDI and ignition coil, but http://xlboard.aimoo.com/category/oil-alert-1-1588176.html sliderule 2009-09-17 10:36:42.437 XL 500 + I have been searching for a good oil for my 79XL500 and have found some dogs. my latest dog is Castral's 4stroke motorcycle oil. there should be a warning on this poop that only brand new bikes should use it as my bike started to smoke the minute i started it after the oil change. on a good note i f http://xlboard.aimoo.com/category/XL-500-wiring-question-1-1587885.html hondafanforever 2009-10-31 09:20:51.747 XL 500 + I totally rebuild a 1979 XL 500. When i was building it again, i putted the wiring again, , all with no problem, but when i reached the blinker relay, it has only 2 connectors, and on the wiring i have 3 cables for that. I have 1 black, 1 green and 1 grey. I finally put everything using the green an http://xlboard.aimoo.com/category/1983-XL-600-oil-weepage-o-rings-1-1583932.html Marzak 2009-08-12 20:37:35.297 XL 500 + I was wondering if anyone had a source for an o-ring gasket set. I have leaks in the clutch, and the two left side flatscrews on the casing. Should I just go to a local Honda shop? http://xlboard.aimoo.com/category/Hello-from-tropical-west-Michigan-1-1561989.html Zombo 2009-07-26 01:44:38.737 XL 500 + Glad I found these boards -- the XL500's I own don't get much love from the gang at ADVRider! Here's pictures of my two babies:23" of wheelie goodness!Isn't she beautiful?And the '82 XL500R I picked up last week!both bikes are going to be stripped to frames and worked over carefully, my friend Dave http://xlboard.aimoo.com/category/1979-XL-500-S-oil-leak-on-the-head-1-1560614.html hondafanforever 2009-08-17 12:28:45.373 XL 500 + HI, i'm rebuilding a 1979 XL 500 S, the bike was very original, it has 5000 miles, the engine worked perfect ( i used it for half an hour only before totally dismantling the bike ) i have everything ready for build the bike again, the last thing that i have to do is the engine, so yesterday i starte http://xlboard.aimoo.com/category/1987-Honda-XL-600R-Starting-Issues-1-1536874.html Dodge_Boy 2009-07-01 23:15:30.07 XL 500 +    I recently purchased an '87 Honda XL 600R for $250. It won't kickstart or idle. We took it out to the woods and roll started it. It runs great and throttle response is good. The only issue I have is the no start and idle. Several people have told me to go one step larger on the Pilot Je http://xlboard.aimoo.com/category/Honda-XL-500-S-crankcase-painted-or-polished-1-1524477.html hondafanforever 2009-07-03 09:54:48.78 XL 500 + I just got a 79 Honda XL 500 S in decent shape, it was a little abused, but it was complete, not a single bolt or anything it was missing. The question is, the engine and crankcase were a little aluminum-rusted, so i tried a shower of 12 hs  of degreasant from Ultra One, my mistake was putting it wi http://xlboard.aimoo.com/category/500r-new-head-1-1518225.html vargasmic 2009-06-11 09:47:46.75 XL 500 + Hey all, new to group. I bought a 500r in great shape except one problem: it leaks oil. Took it to shop to find out the threads to head had been stripped. Long story short, it needs new head. Are these available, if so where? Thanx for the help. Martin http://xlboard.aimoo.com/category/81-XL500S-Rear-Wheel-Removal-1-1515858.html jdvmax 2009-06-09 00:00:32.003 XL 500 + Since I don't have a service manual yet,  can anyone tell me what to look out for as far as 'gotchas' to avoid when removing the rear wheel?  Any handy tips would be much appreciated.        AD  VANCE http://xlboard.aimoo.com/category/Fork-Guard-Protectors-for-XL500S-1-1511315.html jdvmax 2009-06-05 03:13:36.27 XL 500 + Has anyone tried to find or found any brand of fork protectors that would fit the 81 XL500S?  I assume that those fitting other years would work as well.  Even any that could be modified to fit would work.  If you have any information or experience trying this, I certainly would appre http://xlboard.aimoo.com/category/Service-or-User-s-Manual-1-1510317.html jdvmax 2009-07-21 05:40:50.077 XL 500 + I am still searching trying to find a service manual or even a user's manual for my 81 xl500s.  Of course if I want to pay $50 for one on ebay or $23 for a clymer's manual, I can, but would sure like to save that money.  If anyone knows of how to download one (even for a price, less than b http://xlboard.aimoo.com/category/Oil-for-81-XL500S-1-1507875.html jdvmax 2009-06-05 03:08:47.237 XL 500 + Until I get a manual of some sort for my 81 XL500S, can anyone tell me what viscosity oil, and how much I need for this bike?  Does anyone have knowledge or an informed opinion also on whether synthetic is a no-no or not?  Thanks in advance for your help. http://xlboard.aimoo.com/category/My-Butt-hurts-Any-seat-ideas-1-1507242.html XLlent 2009-06-01 13:01:17.53 XL 500 + Given the dual nature of our bikes, and the long rides we can take, I was wondering if anyone has found a way to make the 80's style XL seats more comfortable?My seat has been re-covered, but I looked under it, and the foam is original. I've thought about breaking out the sawzall, and cutting the to http://xlboard.aimoo.com/category/XL600R-83-87-dual-carb-tuning-Help-needed-1-1505821.html dany39 2009-05-31 10:14:15.873 XL 500 + Anyone know where I can find decent instructions on tuning the dual carbs on my 85 XL600R? It's my understanding that the carbs function differently. The primary carb delivers most of the fuel/air and the second carb is more of a booster for higher demands. Is this correct? Its also a pig to start t http://xlboard.aimoo.com/category/XL600R-why-so-hard-to-kick-start-1-1504877.html dany39 2009-05-31 09:05:58.577 XL 500 + Hello. I have a 1985 XL600R enduro bike, and i really like it. But why is it so hard to start, (cold or hot)? When its running its such a wonderfull bike, but the only problem is to get this bike to start! I am even scared to stop this bike in trails, just in case i wont ever be able to start it aga http://xlboard.aimoo.com/category/Any-fuse-box-on-a-1985-XL600R-1-1503826.html dany39 2009-05-30 02:09:02.503 XL 500 + Hello. I really need to know if there is a fuse box on a 1985 XL600R? My front headlight does not work, but its tested ok. And also is the switch on the handle as been jumped and tested ok. So i was wondering if there is any fuses or a fuse box on this bike? Thanks http://xlboard.aimoo.com/category/Service-Manual-for-81-XL500S-1-1501716.html jdvmax 2009-05-27 19:29:41.473 XL 500 + Has anyone found a cheap way to get a service manual for a XL500, hopefully of vintage 1981 or so?  I see these 'offers' all over the web for Clymer manuals and originals, but I refuse to pay $50 or even $25 if I can help it.  Has anyone found a source where you can just download the pdf ( http://xlboard.aimoo.com/category/Rear-Rack-for-81-XL500S-or-comparable-years-1-1500720.html jdvmax 2009-05-30 19:12:06.8 XL 500 + I would like to put a luggage rack on the back of my xl500s, only because I have to have somewhere to strap some things when I ride it to work, or I would never put one on....I would like to know if anyone has found a good aftermarket or oem rack vendor that makes one that would work?  Thanks f http://xlboard.aimoo.com/category/Transalp-Plastic-1-1499357.html Murray Gray 2009-05-29 08:23:46.567 XL 500 + I have a friend looking for plastic and a tank for a transalp...any ideas...Murray http://xlboard.aimoo.com/category/XL500S-Engine-noises-what-s-normal-1-1497140.html XLlent 2009-05-30 07:22:25.127 XL 500 + Hello all,Finally got my 1980 XL500S outfitted with a used tank that doesn't leak from rust. Got it plated and took it to work yesterday, 56 miles one way. I'm happy to report that yes, the bike will do 75 and a bit more on the highway. Was a beautiful ride in despite a little rain. Got hairy on the http://xlboard.aimoo.com/category/is-oil-supposed-to-be-in-with-the-stator-1-1494905.html ragin240sx 2009-07-10 07:41:30.983 XL 500 + just a question.. new to working on engines. and i noticed that when filling the case with oil it gets into the flywheel and stator. is this normal??? http://xlboard.aimoo.com/category/just-got-a-xl500r-a-little-help-please-1-1494746.html ragin240sx 2009-05-21 13:01:03.317 XL 500 + OK so i just got a 82 xl500r and it is kind of apart. well there are the wires that come off the stator that have a red plug. so one of the wires is green and i believe that to be the neutral light wire. it is not connected. but all the others in the harness don't have anything to plug into on the b http://xlboard.aimoo.com/category/Considering-purchase-need-advice-1-1493727.html rjavocado 2009-05-22 14:51:30.207 XL 500 + Hello, honda fans! I'm considering buying this bike... Does the price seem fair to you all? Is the head gasket a big deal to replace? I would do it myself, but have no garage space or anywhere else to do it, so will need to take it to a shop. Any input from this community would be greatly appreciate http://xlboard.aimoo.com/category/82-XL500-wheel-question-1-1493236.html Strick 2009-05-19 23:13:59.56 XL 500 + I have been looking for  a decent '79-'81 XL500 and have not been able to find one nearby.  Here is my question:I found a decent '82 XL500 and I have an extra 23" complete front wheel.  Will the '82 accept the 23" wheel by chance?  I really liked my '78 XL250 ergonomics http://xlboard.aimoo.com/category/82-xl500r-cdi-box-1-1486583.html mattm 2009-05-20 08:00:36.483 XL 500 + does anybody know where i can find a good one? or a new one? have original and one i bought on e bay now.but dont know if they are good. mapping # is  C F 421  shindengen.manufacturer     honda part # is 30410-mc4-003    82-83 xl250 is the http://xlboard.aimoo.com/category/Decals-for-an-82-XL500R-1-1480830.html Quaffmeister 2009-05-14 18:29:18.42 XL 500 + Hello out there in XL land,I am currently rebuilding my XL500R and am looking for a decal set, I have searched the internet but can't find any XL stuff, plenty of wings but nothing else. Anybody out there have any clues to where the good stuff is at?CheersQM http://xlboard.aimoo.com/category/WANTED-Valve-Guides-1-1476530.html Westfalia 2009-05-06 23:58:38.25 XL 500 + Sorry for the intrusion from the land of mini bikes, but since this is the most active board and I'm desperate, I'm asking here.  I'm on the hunt for valve guides for my XL175 resto project.  I have asked every place I can think of and no one has any.  Ebay...no.  Honda...no.  Various on-line distri http://xlboard.aimoo.com/category/83-xl600r-leaking-from-Cam-tensioner-1-1474143.html Strick 2009-05-02 22:47:04.0 XL 500 + I have never been inside a RFVC design motor, so I need some guidance.  I have looked in the service manual to determine the name of where the leak is coming from  - cam tensioner.  It is the silver 'plug' on the upper right side of the head.   Can I fix the leak f http://xlboard.aimoo.com/category/1987-XL-600-Compression-1-1472911.html X2guy 2009-05-02 09:18:59.453 XL 500 + I've got a 1987 XL 600. I'm getting 160 PSI compression and am having trouble finding the spec. Anyone know what it is off hand?Thanks for your help http://xlboard.aimoo.com/category/xl500r-problems-1-1472042.html Klantz 2009-05-05 06:27:44.627 XL 500 + My problem as of recently is I blew a hole through my piston and replaced it with wise-co piston kit. Starts and runs great and has a LOT more power because the compression is now up to 10.5:1 now I'm getting pinging and lots of it. I jetted the carb up to 160 from 130 stock. Now I'm going to try oc http://xlboard.aimoo.com/category/decal-placement-1-1469203.html sliderule 2009-04-29 09:56:35.17 XL 500 + i have found my 1979 xl500s decals and they are great but were do they go? i know were the gas tank and side cover decals belong but what about all the other small frame decals go? HELP!   http://xlboard.aimoo.com/category/Location-of-VIN-engine-number-1-1464672.html Kaspaas 2009-04-27 16:43:06.283 XL 500 + HiIt has now been 1 month after I bought my XL500s and still waiting for the seller to supply me with the reg docs so I can transfer the bike. Apparantly he got the docs but makes excuses every time I want to collect it from him. So i get the idea he does not have any papers for the bike.I was http://xlboard.aimoo.com/category/tank-decals-for-a-79XL500s-1-1463627.html sliderule 2009-04-23 22:57:19.407 XL 500 + i am looking for tank and side cover decals for my 79xl500s. any ideas? http://xlboard.aimoo.com/category/Bad-Compression-1-1462803.html Finnmerchant 2009-05-08 17:38:17.293 XL 500 + For those of you that have read my previous story of the engine problem this will be relevant.. Anyways after the assembly i started up my XL and it went just fine until a day ago, when i kick it theres almost no resistance at all from the piston. i dont really belive in gasket leakage because it lo